Large chemical storage tank farm with pipelines at the Dahua production base
Manufacturing

Production Base Overview

A 50,000 m² site in the Puyang Zhongyuan Dahua chemical industry park in Henan Province with six dedicated lines, centralised DCS control, automated packing and separated storage zones.

50,000 m²
Site Area

Licensed chemical industry park plot in Puyang, Henan

6
Production Lines

Including the dedicated cyanuric acid line

40,000 t
Cyanuric Acid / Year

Annual output of the dedicated cyanuric acid line

Production Process

Six Controlled Stages, One Batch Record

Every batch passes through the same documented stages. Hover or tap a stage to see what is controlled and recorded.

01

Raw Material Intake

Every inbound lot is sampled and checked against specification before being released to the warehouse.

02

Reaction & Processing

Temperature, pressure and feed rate are recorded automatically by the DCS system for each batch.

03

Purification

Filtration, crystallisation and distillation stages remove impurities to the contracted grade.

04

In-Process Testing

QC samples each batch for purity, moisture, pH and heavy metals before release to packing.

05

Packing

Automated filling lines handle 25 kg bags and 500 kg / 1,000 kg jumbo bags.

06

Dispatch & Documentation

COA, packing list and MSDS travel with every shipment; retention samples are kept for 24 months.

Batch records link raw material lots, in-process parameters, QC results and dispatch documents under one batch number. Customers can request the full record during supplier audits or when investigating a quality question.

Equipment

Main Production and Control Equipment

Reaction, drying, packing and control equipment maintained on a scheduled programme with documented calibration.

Stainless steel reactor vessel on the fine chemicals line
EQ-018 m³ stainless steel reactors, jacket heating and cooling
DCS central control room monitoring production parameters
EQ-02DCS central control room logging every batch parameter
Automated powder packing line filling 25 kg bags
EQ-03Automated bag filling and palletising, 25 kg to 1,000 kg
Spray drying tower used for water treatment powder production
EQ-04Spray drying tower for coagulant and flocculant grades
Warehousing & Logistics

Storage and Delivery Capability

Separated storage zones, qualified dangerous goods carriers and scheduled export shipments from Shanghai and Ningbo.

Finished goods warehouse

3,000 t storage

18,000 m² covered warehouse with separated zones for alkalis, acids, oxidisers and general chemicals.

Domestic distribution

48 h loading

Qualified carriers for general and dangerous goods, with loading scheduled within 48 hours of order release.

Export shipments

Global export

FCL and LCL export from Shanghai and Ningbo ports, UN-certified packing and GHS-compliant labelling.

Delivery scheduling

5 - 25 days

Stocked items ship in 5 to 7 working days; made-to-order batches take 15 to 25 working days.

Planning a supplier audit or factory visit?

We welcome customer audits at the production base. Share your checklist in advance and we will prepare the corresponding quality, safety and environmental records.

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